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SLM Cobalt Chrome Partial Dentures

 

Traditional cobalt chrome partial dentures manufactured using Selective Laser Melting (SLM) technology fuse time-tested materials with revolutionary manufacturing precision.

SLM manufacturing offers significant advantages over traditional metal casting.

Cobalt chrome has long been the gold standard for partial denture frameworks due to its:

  • Exceptional strength-to-weight ratio,
  • Superior biocompatibility, and
  • Proven clinical performance. 

When fabricated using SLM technology, these frameworks achieve unprecedented accuracy and consistency that surpass traditional casting methods. Clinical studies demonstrate superior performance in framework fit, clasp retention, and overall functionality, delivering enhanced patient comfort, improved retention, and exceptional durability while maintaining familiar clinical protocols practitioners have relied upon for decades.

Traditional Partial Hero
Traditional Partial Overview

Clinical Benefits of SLM CoCr Partial Dentures

  • Superior Precision and Fit – SLM technology creates frameworks with extraordinary dimensional accuracy, resulting in dentures that fit more comfortably and securely while reducing adjustment appointments
  • Enhanced Strength and Durability – Layer-by-layer construction produces a homogeneous single-phase microstructure, unlike traditional cast alloys, providing increased longevity and superior resistance to fatigue fractures
  • Consistent Quality and Reproducibility – SLM demonstrates significantly better reproducibility compared to casting methods, ensuring predictable clinical outcomes and reducing likelihood of remakes or adjustments
  • Excellent Retention Capabilities – Precision manufacturing allows creation of clasps with optimal retention characteristics, with intended retention forces consistently achieved across all cases
  • Lightweight Comfort – Biocompatible chrome alloys enable thinner yet stronger frameworks with less bulk, improving speech clarity and reducing foreign body sensation
  • Superior Longevity – Research demonstrates metal-based partial dentures achieve median survival of 73 months versus 45 months for acrylic alternatives, providing substantial service life increase
  • Optimal Support Distribution – Precise design and fit maximize load distribution through natural teeth, preventing tissue compression and damage while enhancing overall denture stability
  • Reduced Clinical Time – Exceptional accuracy minimizes chairside adjustments and patient appointments, improving practice efficiency and patient satisfaction

Power of Selective Laser Melting (SLM) vs Casting

CoCr-Partial-Denture

 

If your partials are currently being cast in metal, consider this: SLM manufacturing offers significant advantages over traditional metal casting.

Superior Material Properties:

  • SLM creates organized crystal structures vs. disorganized structures from casting
  • Results in better retention properties and reduced fracture risk
  • Uses biocompatible titanium alloy (same as dental implants) vs. chrome-cobalt

Manufacturing Advantages:

  • Complete process control and reproducibility vs. variable casting quality
  • Eliminates oxidation, bubbles, and contamination risks from traditional casting
  • 20-100 micron precision enables thinner, lighter frameworks (60% lighter)

Clinical Benefits:

  • Frameworks can be exactly replicated from digital files for replacements
  • Superior patient comfort - patients consistently prefer SLM titanium when given both options
  • Near-net shape production requires minimal finishing

Product Specifications

Valplast Hybrid Black
Description Traditional removable partial dentures use SLM metal frameworks with acrylic bases to restore partially edentulous patients.
Tooth Shades A1, A2, A3, A3.5, B1, B2, C1, C2, D2, D3, BL2, BL3
Patient Visits (est.) 3
Applications Partial tooth replacement
Materials • SLM frame (printed metal)
• Acrylic
• Denture teeth
• Clasps (multiple options available)
Benefits • High strength
• Durable
Records • PVS or IOS impression
• Bite
• Opposing
• Patient photographs
Process • Records
• Frame try-in (optional)
• Wax try-in (optional)
• Seat
Seating Adjustments should be none to minimal.
Warranty 1 year
Insurance Codes • D5213 Maxillary partial denture - cast metal framework with resin denture bases (including any conventional clasps, rests and teeth)
• D5214 Mandibular partial denture - cast metal framework with resin denture bases (including any conventional clasps, rests and teeth)

Video Resources

Partial Denture Offerings - Product Comparison

Wear Esthetics Strength Price Lab Days Materials Benefits
SLM Cobalt Chrome Partial ★★★★ ★★★ ★★★★ $$$ 12 • SLM frame (Cobalt Chrome)
• Acrylic
• Denture teeth
• Clasps (multiple 
options available)
• High strength
• Durable
SLM Titanium Partial ★★★★★ ★★★★ ★★★★★ $$$ 13 • SLM frame (Titanium)
• Acrylic
• Denture teeth
• Clasps (multiple 
options available)

• High strength
• Durable
• Esthetics
• Best biocompatibility

Acetal Partial ★★★★ ★★★★★ ★★★ $$$ 12 • Acetal resin (milled)
• Denture teeth
• Clasps (multiple 
options available)
• Alternative for patients with 
allergies to other materials
• Durable 
Thermoplastic Partial ★★★ ★★★★★ ★★★★★ $$$ 8 • Flexible thermoplastic
• Denture teeth
• Clasps (multiple 
options available)
• Flexible
• Added comfort
Thermoplastic Partial Hybrid ★★★ ★★★★ ★★★★★ $$$$ 12 • SLM frame (printed metal)
• Flexible thermoplastic
• Denture teeth
• Clasps (multiple 
options available)
• Flexible
• Added comfort
• Additional strength
All Acrylic Partial (Flipper) ★★ ★★★ ★★ $$$ 5 • Acrylic
• Denture teeth
• Clasps (wrought wire or esthetic)
• Lightweight
• Economical

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